backbtn.gif

homebtn.gif

PROJECT

PHOTOS

Setting Blocks for Theatre

November 01, 2003

Our pal Larry Regier came over to help us set the blocks in place for the theatre walls.  

110101.gif

making corner markings

110103.gif

lining up the two tracks

110105.gif

fitting the blocks

110107.gif

Larry shooting nails in slab

110109.gif

we had to take down all the blocks to get the first course set in place

110111.gif

on other side of back of theatre

110113.gif

turning the corner

110115.gif

now for the front

110117.gif

setting them into the tracks

110119.gif

all in the tracks, ready to glue

110121.gif

Billy using Wind-Lock foam

110123.gif

foam glue is green in color

110124.gif

excess foam will be shaved off

We bought some drywall corner bead and laid it with the edges up and the blocks to the center. We also retraced our north south centerline and the east west centerline, too.  We used a concrete gun to shoot the nails into the slab, they were 3/4 inch long. We placed the blocks on the three straight walls and then started the big curve in the front of the theatre.

Billy and Larry used the hot knife from one of our new vendors Wind-Lock, and it worked great. Then after the front blocks were trimmed on the inside angle to make a v shape, we started glueing the blocks to the slab and then to each other on the ends. Now we are ready to start laying the rebar (#4) horizontally and also every 18" vertically in the walls as we do each course. There are a total of  7 and one half courses to get to a 10' height.

The glue is really great and we used 3 cans on just the first course. The seam that's glued is stronger than the surrounding material. It gives you about 10 minutes to get the blocks set in place before it starts setting up. It was effortless to assemble these and it should be just as easy to pour the walls. We are waiting for V-Buck to send more 9" material for the door into the theatre, then we'll be able to pour very soon.

110102.gif

setting the 9" space between tracks

110104.gif

ready to shoot them in place

110106.gif

Billy holding track for Larry

110108.gif

on back theatre wall

110110.gif

ready for next side

110112.gif

looks straight

110114.gif

carving the corners to make a curve

110116.gif

showing the basic cut

110118.gif

checking the last one in the row

110120.gif

view from guest bedroom

110122.gif

checking ends of glued blocks